Glossary by Confindustria Ceramica

info@confindustriaceramica.it
www.confindustriaceramica.it



A
- B - C - D - E - F - G - H - I - J - K - L - M - N - O - P - Q - R - S - T - U - V - W - X - Y - Z

A

anti-slip or slip resistant - atomisation

anti-slip or slip resistant:  tiles treated to prevent slipping either by adding an abrasive grit to the glaze or texture to the surface such as ribs, studs or orange peel finish.

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atomisation:  spray drying of the ceramic mixture (barbottina) obtained from the wet grinding of the raw material, so as to obtain an atomised powder destined for a successive semi-dry pressing process.
The barbottina is sprayed into an extremely hot air current so that the drops dry rapidly into partially hollow spherical granules in order to retain a residual moisture (variable from 4 to 8%) useful as a lubricating agent in the successive pressing operation.

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B

barbottina - bicottura - bio-architecture - bq (becquerel)

barbottina or slip: aqueous suspension produced during wet grinding inside large continuous mills, where water is mixed with the raw materials. See: atomisation.

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bicottura: the complete firing of the piece and its vitreous covering or decoration can comprise more than a single thermal cycle, where in most (but not necessarily all) cases each subsequent firing takes place at a lower temperature than the preceding one. As such the firing cycles can be single firing, double firing or triple firing. B. is subdivided into ‘rapid double firing' in which both thermal cycles are generally less than an hour in a rolled furnace, and ‘slow or traditional double firing' in which the thermal cycles take several hours. With respect to single firing, b. gives the product a shinier glaze, greater colour definition and weighs less.

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bio-architecture: the branch of architecture that uses building techniques and materials with limited environmental impact, striving to reduce all types pollution to the minimum whether they be chemical-physical or electromagnetic. B. takes into consideration all possible measures to avoid damage to the ecosystem in which the building is placed, risks to the physical and mental health of the people who will use it (from workers to final users) and in general considers its relationship to the environment at the local, regional and planetary level. Found especially in Europe, North America and Australia (the Australian architect Glenn Murcutt won the prestigious Pritzker Prize in 2002), B. is gaining popularity and consensus throughout the world.

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Bq (becquerel): International System (IS) measuring unit that quantifies the activity of a radioactive source. 1 Bq is equal to one disintegration per second.

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C

carbon dioxide - clay -clinker (o Klinker) tiles - cogeneration - cogenerator

carbon dioxide:  heaviest gas in the atmosphere. It is formed during all combustion processes, respiration, and decomposition of organic material through the complete oxidation of carbon. Variations in the concentration of CO2 in the atmosphere due to various anthropological activities (combustion, deforestation) provoke modifications in the climate over time. CO2 has the greatest responsibility for the greenhouse effect and for global warming.

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clay:  raw material used in the production of ceramic tiles. Its most important characteristics are: plasticity, hardening during the drying process, acquisition of a rigid form after firing, and shrinkage during the drying and firing process.

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clinker (o Klinker) tiles: bricks or tiles of small format with elevated thickness in which the composite mixture is composed of clay and low-quality kaolin, feldspathic flux and non-plastic materials. It is differentiated from vitrified tiles for the heterogeneity of the mixture and for its reduced vitrification but, as with vitrified tiles, is frost-resistant, impervious to chemical attack and has a notable mechanical resistance to bending. C. products are obtained through pressing or extrusion and are fired at temperatures above 1,200° C. with a cycle of several hours. They are used for both external and internal paving. The largest producer today continues to be Germany, the country in which it was invented around 1930.

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cogeneration: production associated with electrical energy and heating. In specific cases it constitutes an element of high energetic efficiency which maximises the recovery of heat obtained through the generation of electrical energy, utilising it directly in the process of ceramic elaboration.

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cogenerator: see cogeneration

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E

eco-compatibility

eco-compatibility: defines the capacity to interact with the environment without upsetting its delicate equilibrium. In other words, our actions are eco-compatible when we can carry them out in such a way that the pollution rate and exploitation of environmental resources remains within the limits of the absorption and regeneration capacity of the recipient ecosystem in order to avoid an increase in the level of pollution over time.

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F

feldspars - feldspathic materials - Feng-Shui

feldspars: the most common feldspars found in nature and used in ceramic tile manufacturing are sodium, potassium and calcium. The peculiar characteristic of these minerals is their reaction when fired with quartz and kaolin, triggering the formation of vitreous phases featuring the “cement” of the ceramic tile. The vitreous phases in fact make the ceramic items very compact, endowing them with high mechanical resistance and, in certain conditions, making them completely impervious.

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feldspathic materials: raw material widely distributed across the earth's surface with no risk of its supply being depleting, derived from the decomposition of rock - such as quartziferous porphyry, granite, syenite or gneiss - rich in mineral content, from which clay is composed. They determine the process of vitreous formation that assures the high compactness of the product.

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Feng-Shui: traditional Chinese art of systemising a space in harmony with the forces of the cosmos. The first traces of this art, developed according to the wisdom of the I Ching, the Book of Changes from the fourth millennium BC, is found in the Confucian era (VI-V century BC). F.S. derives from the traditional Chinese concept of the world based on the opposition of the two complimentary forces Yin and Yang, on the idea of cosmic breath, on vital energy, and on Chi (Ki in Japanese). The discipline also confers objects, for example a lamp or a table, with their own individual energy, which can vary according to form (square, rectangular, triangular, spherical) or material (wood, metal, brick, plastic).

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G

giga joule

giga joule (GJ): MKS system unit of measure for work or for energy. The force of one Newton fulfils the work of one Joule when its point of application is moved one metre in the direction of the force, e.g. 1 Joule = 1 Newton x 1 metre. 1 Giga Joule (GJ) = 1,000,000,000 Joules.

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K

kaolin

kaolin: kaolin and clay are listed among the main components of ceramic bodies and glazes. The purest clay minerals are kaolinites and kaolin can be obtained from kaolinite through purification processes and by washing with water. The main function of clay-based raw materials is to give the body (suitably dampened) the plasticity required to obtain pressed tiles, which already in their green state, feature suitable mechanical characteristics as to be processed, transported and handled .

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L

LCA

LCA: the term LCA (Life Cycle Assessment), now in common usage, was first used during the 1990 SETAC (Society of Environmental Toxicology and Chemistry) congress in Vermont, USA, in order to better characterise the analyses carried out until then under the name REPA. Based on the definition supplied by SETAC in 1993 the Life Cycle Assessment is an objective procedure to evaluate the energetic and environmental burden of a product, process or activity.

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Q

quartz - quartziferous sand

quartz: one of the most abundant minerals in nature, characterised by high chemical stability and hardness. It features one of the main components in ceramic processing, used both in the body and in the glaze. The main function of quartz-based raw materials is to form the skeleton of the ceramic body, that is to say a leaning and structural function for limiting and controlling changes in dimension that commonly occur during the drying and firing processes.

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quartziferous sand: raw material widely used in the ceramics industry and which carries out a structural function, limiting dimensional variations in the firing due to its presence in the clay mixture. These sands, whose value is assigned on the basis of purity and fineness, are found on all five continents and are present in all the European countries.

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S

single firing - sustainability


single firing:  process in which the glaze and clay are fired at the same time. Prior to the development of s.f. in the 80s, the method generally used in Italy was double firing. New technology has led to the creation of a much thinner product, reducing production and transportation costs. The tile in s.f. is also more resistant and can be used for commercial pavements subjected to a high intensity of traffic.

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sustainability:  among the definitions of s., that given in the Brundtland Report has generated various new variations. For example, according to the editor of Econews Guy Dauncey, “Sustainability is a condition of existence that allows the present generation (of the human and other species) to enjoy social well-being, a viable economy and a healthy environment, (…) without compromising the capacity of future generations (human and not) to benefit from these in equal measure.”

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T

Total Quality Environmental Management
- thermal bridge

Total Quality Environmental Management (TQEM):
integration of environmental objectives within a business's essential practices through a management system where quality is defined on the basis of the identification of the causes of environmental problems and solutions for their resolution. An on-going revision of these practices leads to a continuous improvement of products and processes. According to the ‘TQEM Primer' of GEMI, there are four key elements in TQEM:

  1. Identification of the client: in TQEM environmental quality is established through the preferences of the client. Purchasers, local communities, ecology groups and the overall public are considered ‘external clients' while office and factory workers represent the ‘internal clients' of a business.

  2. Continuous improvement: management and employees of a company need to work systematically for the improvement of environmental performance. The involvement of everyone is fundamental to the successful application of TQEM.

  3. Act correctly from the very beginning: the elimination of environmental risks (through prevention) is a vital element of TQEM. As such employees are called on to identify and eliminate all possible environmental problems.

  4. Systemic approach: it is important to conceive the various components of TQEM integrally in order to guarantee the correct functioning and mutual support necessary to achieve the desired objectives.

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thermal bridge: 
non-isolating element that provokes a rapid dispersion of heat from one material to another. A t.b. occurs as the result of discontinuity, joints or connections, and is the cause of inefficiency, energy waste and condensation phenomena resulting from sudden local variations in temperature.

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V

vernacular architecture - vitrification - vitrified stoneware

vernacular architecture:  term for the form of architectural production documented in the historical-constructive tradition typical of a specific location, also defined by the term ‘spontaneous architecture' (as opposed to authorial architecture), and which surprises for the happy synthesis of climate-form-material. It is poor but knowledgeable building form, made with material found in the surrounding environment. Thanks to a major attention to environmental and social problematics v. a. has arrived in recent years to the status of history after having been relegated to the lesser place of minor architecture or confined to the disciplinary limits of anthropologic culture. The evolution and slow growth that antique societies underwent allowed them to integrate their practice into a lengthy and well-considered process of reproduction, always adapted to natural constrictions. Edouard Goldsmith (founder of The Ecologist and one of the driving forces of the ecology movement on the international level) affirms: “It is because vernacular society has adapted its mode of life to the surrounding environment that has made it durable, and because industrial society on the contrary has forced the environment to adapt to its mode of life that places its survival into question.”

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vitrification: progressive partial fusion of a ceramic mixture, clay, feldspar, enamel etc. provoked by the increase in temperature during the firing process. Through this process the quantity of the vitreous phase increases and the apparent porosity of the material decreases. A ceramic body is completely vitrified if the glass fills the pores between the grains completely, cementing them shut. The most important variables in the vitrification process are the initial size distribution of the particles, the viscosity of the vitreous phase and, to a lesser degree, surface tension. The term v. is sometimes substituted with ‘gresification’, which however indicates a lesser degree of vitrification, such as that obtained with stoneware as compared to porcelain.

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vitrified stoneware or porcelain stoneware:  tile obtained by pressing with very low total porosity, produced from white-body that may also be uniformly- or multi-coloured through a mixture of dustings or granules of different sizes and colours. The composition of the mixture is very similar to white-body stoneware but the raw materials are chosen in such a way as to maintain a minimum percentage of iron oxide. The mixture is pressed with specific loads 50% greater than those of vitrified white-body enamel. The firing is conducted with a cycle of less than one hour and a temperature of around 1,200° C. The tile can also be polished, either before or after installation, in order to highlight its aesthetic qualities. It is resistant to frost, acids and bases and has an elevated mechanical resistance.

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Z

zirconium silicate

zirconium silicate:  derived from zirconium sand utilised by the ceramic industry to give opacity and whiteness to the glazing, and whiteness to vitrified stoneware or to the ceramic mass.

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